Removal
1 Slacken the roadwheel bolts, raise the rear of the vehicle, support it on stands (see 'Jacking and Vehicle Support') and remove the roadwheel.
- Ford Fusion Rear Shock Absorber Removal Kit
- Ford Fusion Rear Shock Absorber Removal Rod
- Ford Fusion Shock Mount Rear
2 Support the suspension lower arm with a jack.
The issue is not replacing the shock but removing the interior rear trim panels to get to the upper nut on that shock. If your ok with blindly removing the nut with tools, then you just have to loosen the trim panel (closest side to the rear seat) pull it away from the body and reach in. Pretty easy job. This should apply to all current generation Ford Fusions. Monroe Shocks (2013 FWD 2.5L): KYB GR-2 Shocks (Preferred). On some Ford products there's an external motor drive, and you can unplug it from the old shock and install it on the new one. In most other cases, you get a choice of shock absorber designs.
3 Open the tailgate and lift the parcel tray to expose the shock absorber top mounting (see illustration).
10.3 Rear shock absorber top mounting
4 Remove the cap and then unscrew the nut from the shock absorber spindle. To prevent the spindle turning, use an Allen key in the socket provided (see illustration).
10.4 Removing the shock absorber top mounting nut - Saloon and Estate models
Ford Fusion Rear Shock Absorber Removal Kit
5 Take off the cap and insulator.
6 Separate the brake hydraulic hose from the shock absorber by slackening the centre locking nut and easing the hose and pipe down and out of the slot in the bracket (see illustration). On the right-hand side there is very little clearance for a spanner and it may be easier if the roadspring is removed as described in Section 13.
10.6 Brake hydraulic hose-to-shock absorber attachment (arrowed) - Saloon and Estate models
7 Undo the two bolts securing the shock absorber to the stub axle carrier and withdraw the unit, together with cup and bump rubber, from under the wheel arch.
Ford Fusion Rear Shock Absorber Removal Rod
Testing
8 To test the shock absorber, grip its lower mounting in a vice so that the unit is vertical.
9 Fully extend and retract the shock absorber ten or twelve times. Any lack of resistance in either direction will indicate the need for renewal, as will evidence of leakage of fluid.
Refitting
10 Refitting is a reversal of removal, but if a new unit is being installed, prime it first in a similar way to that described for testing.
Ford Fusion Shock Mount Rear
See also:Opening rear quarter window - removal and refitting
Removal 1 Remove the rear pillar interior trim panel. 2 Remove the two screws securing the window catch to the body (see illustration). 26.2 Opening the rear quarter window catch A Cap B Retai ..
Oil pump - dismantling, inspection and reassembly
Dismantling 1 The oil pump can be dismantled for cleaning, but if any of the components are worn, the pump must be renewed as an assembly. 2 To dismantle the pump, proceed as follows. 3 Unscrew ..
Interior trim panels - removal and refitting
Rear quarter trim panel Removal 1 Unbolt the seat belt from its floor mounting. 2 Pass the belt buckle slide through the panel aperture. 3 Pull the seat cushion and backrest forward. 4 Extract t ..
Removal
1 Slacken the roadwheel bolts, raise the rear of the vehicle, support it on stands (see 'Jacking and Vehicle Support') and remove the roadwheel.
2 Support the suspension lower arm with a jack.
3 Open the tailgate and lift the parcel tray to expose the shock absorber top mounting (see illustration).
10.3 Rear shock absorber top mounting
4 Remove the cap and then unscrew the nut from the shock absorber spindle. To prevent the spindle turning, use an Allen key in the socket provided (see illustration).
10.4 Removing the shock absorber top mounting nut - Saloon and Estate models
5 Take off the cap and insulator.
6 Separate the brake hydraulic hose from the shock absorber by slackening the centre locking nut and easing the hose and pipe down and out of the slot in the bracket (see illustration). On the right-hand side there is very little clearance for a spanner and it may be easier if the roadspring is removed as described in Section 13.
10.6 Brake hydraulic hose-to-shock absorber attachment (arrowed) - Saloon and Estate models
7 Undo the two bolts securing the shock absorber to the stub axle carrier and withdraw the unit, together with cup and bump rubber, from under the wheel arch.
Testing
8 To test the shock absorber, grip its lower mounting in a vice so that the unit is vertical.
9 Fully extend and retract the shock absorber ten or twelve times. Any lack of resistance in either direction will indicate the need for renewal, as will evidence of leakage of fluid.
Refitting
10 Refitting is a reversal of removal, but if a new unit is being installed, prime it first in a similar way to that described for testing. Bolopatch 4.00 download.
Carbon canister-purge solenoid (models with catalytic converter) - removal and refitting
2.0 litre DOHC models 1 The purge solenoid is located next to the carbon canister, on the right-hand side of the engine compartment. 2 Disconnect the battery negative lead. 3 Disconnect the solen ..
Inner gutter weatherstrip (Saloon, Hatchback and Estate models) - removal and refitting
Removal 1 Open both the front and rear doors to expose the relevant weatherstrip. 2 Carefully pull the weatherstrip from the base of the front pillar, taking care to release the flap which is stu ..
Manual steering gear - removal and refitting
Note: A balljoint separator tool will be required for this operation. Removal 1 Set the front wheels in the straight-ahead position. Ensure that the steering lock is engaged and remove the igniti ..
